Equipment for filling / discharge (ADC)
We have designed unique ADC complexes used for sealed filling / discharge
Into rail tank cars
Double-row bearings with heat-treated raceways provide easy movement of the device from garage to working position and vice versa.

The pressing mechanism constantly presses the lid to the neck when the tank sags during filling. The vapors displaced from the filling area are discharged into the vapor recovery system using a flexible hose, thus ensuring compliance with the requirements of the legislation on environmental and labor protection.

Depending on the customer's requirements, the filling device can be completed with: a limit level sensor; level gauge;
Into tank cars
The complex includes: a service platform with transition stairs; filling device; measurement module; control system. The service platform with transition stairs is designed for quick, convenient and safe access of operating personnel to the tank car.

Depending on the customer's technical assignment and the required versatility and multitasking, the loading device can be equipped with several top and bottom filling devices, as well as the required number of measuring modules.
Emergency discharge
The devices are designed for the top discharge of liquids from faulty rail tank cars (loss of tank tightness, malfunction of the lower drain device, etc.).

Double-row bearings with heat-treated raceways provide easy movement of the device from garage to working position and vice versa. Depending on the customer's requirements, the discharge device can be completed with:

 — drain end sensor;

 — mass or volumetric flow meter;

 — shut-off and control valves;

 — vacuum pump;

—sensors of garage and working position and other automation devices.
Lined consoles
The devices are designed for closed filling or discharge of highly aggressive liquids (acids, alkalis) into road and rail tank cars. The fluoroplastic coating of the flow part ensures corrosion resistance of the devices to most of the known products, even in cases where the best steels and alloys cannot cope. Double-row bearings with heat-treated raceways provide easy movement of the device from garage to working position and vice versa.

The pressing mechanism constantly presses the lid to the neck when the tank sags during filling. The vapors displaced from the filling area are discharged into the vapor recovery system using a flexible hose, thus ensuring compliance with the requirements of the legislation on environmental and labor protection.

Depending on the customer's requirements, the filling device can be completed with:

 — a limit level sensor;

 — level gauge;

 — mass or volumetric displacement meter;

 — shut-off and control valves;

 — sensors of garage and working position and other automation devices.
Top loading device LPG
The devices are designed for hermetic filling of liquefied p gases into railway tanks and tank containers by the top method. The devices provide a tight connection with the shut-off valves of the transport container by means of a quick-disconnect dry connection, a special grip, flanges or reducing sleeves of various designs.

Double-row bearings with heat-treated raceways provide easy movement of the device from garage to working position and vice versa. Blow-down and discharge lines provide the necessary safety when disconnecting the loading device from the tank being filled.

Depending on the customer's requirements, the filling device can be completed with: limit level sensors, mass or volumetric displacement meter, shut-off and control valves, sensors of garage and working position and other automation devices.

Depending on the customer's requirements, the devices can be equipped with breakaway couplings, which exclude catastrophic consequences when the transport container moves with a connected loading device.

For filling a given amount of liquid into containers (barrels /eurocubes)
Automated dosing complex ADC is designed for filling a given amount of liquid into a container.

Pivot arm allows the operator to position the filling rod over the hole in the container.

The filling valve is made of corrosion-resistant steel, the working pressure is up to 1.0 MPa. The valve is closed by means of a spring.

Version: Explosion-proof Ex II Gb IIC T4, the control cabinet is located in the explosion hazardous area. Climatic modification: UHL4 (temperate and cold macroclimatic regions).
Platform scale: 1500×1300 mm. Weighing capacity range is 1200 kg, scale interval is 0.2 kg.
Dispenser accuracy class according to GOST 8.523−2014: 0,2.
Productivity: 200 l barrels — 50−60 pcs / hour.
Control system: Built on the basis of a programmable logic controller, a control panel with a touchscreen display, an input / output system. Motion control is based on pneumatic elements and servo drives. Staged filling (low flow / high flow), filling below liquid level. The equipment can work in manual and semi-automatic modes. Data transmission via Modbus RTU / TCP protocol is provided.

Features and Benefits:
 — material, which is in contact with the product — corrosion-resistant steel, seals — fluoroplastic F-4;
 — filling takes place in two stages — coarse and precise. The transition from coarse to precise filling occurs at the final stage of the operation to increase the accuracy of filling;
 — after completion of filling of one container, the accuracy of filling is checked. If there is a deviation of more than the specified value of accuracy, the program will automatically adjust the filling parameters to maintain accuracy in subsequent operations. In case of a negative deviation, additional filling occurs until the specified value of accuracy is achieved;
 — automatic calibration before each filling cycle;
 — tare weight control;
 — information is transmitted through the RS485 / Ethernet communication interface, Modbus RTU / TCP protocol (the transmission format can be different and is agreed with the customer);
 — drop catching mechanism;
 — hose support mechanism with spring balance;
 — control of filling time;
 — control of filling speed;
 — manual filling of the container is possible;
 — the earth system of containers is a part of the installation.

Requirements:
— product supply — not less than 20 m3 / hour;
— power supply — 220 V, 50 Hz, no more than 0.5 kW (for the entire station);
— compressed air pressure — 6 bar;
— compressed air consumption — 75 Nl / min;
— pallet size WxL no more than — 1200×1200 mm.
Didn't find the equipment you need?
Leave a request →
We have everything!
High quality standards
Safety
Economical operation
Tightness
Ecological safety
Manufacturing, delivery and installation of equipment just in time →
—1—
Manufacture
Well-established turnkey project management techniques.
—2—
Delivery
Delivery of equipment by auto, railway or sea transport.
—3—
Installation
Complete working cycle: foundation, metal structures, testing, automation.
—4—
Training
We give all our knowledge and experience to each operator of the customer, in order to fully exploit the potential of the equipment.
—5—
Order product catalog
To find out the cost and equipment manufacturing time, please call:
+7 (383) 249-40-71, +7 (383) 249-40-72or send a request by e-mail: info@teh-rf.com.

Own production is our special pride
Traditions, formed over the years of the company’s work, accumulated experience, good technical equipment and highly qualified personnel are guarantees of maintaining the production cycle at the level of world standards.
Save your time and money due to our experience and knowledge!
Contact phone number
Your e-mail
Wide range of products. Flexible terms of cooperation.
TECHNOLOGY LLC
48 Deputatskaya street, second floor,
Novosibirsk, 630099, Russia


Phone: +7 (383)249-40-71
WhatsApp: +7 (923)239-61-86
E-mail: info@teh-rf.com
Manufacturing location:
Berdsk, 633009, Russia
Phone: +7 953 863 0034
The site is supported by BBS